November 13, 2007 - Cut Sticks, route Wires 

While I'm waiting for some wiring stuff to arrive, I started on the lengthy list of miscellaneous items that need to get done.

As you can see, the stick grips will not clear the panel.  I measured to see how much I will have to cut off the sticks.  Turns out since the pilots grip is larger than the passengers grip (because of the elevator trim hat switch) I have to cut more off the pilot's stick.  You can be sure I double-checked the measurements on this one before I cut. 

 

I put the sticks in the vise and went at them with a hack saw.  My measurements were good.  They came out great with just the right amount of clearance under the panel. 

 
I worked on getting the wire bundles looking presentable.  I started by tie-wrapping them every six inches or so.  Amazing how a little tiddying up improves the look.  I still need to secure the bunches against the rib somehow. 
 
 Next I worked on organizing te wires further forward.  I have to keep the wires down low so they don't interfere with the elevator forward push-rod.
 
Bundling the wires forward of the main spar.  Signal wires on the right, power on the left. 
 
I can't believe how many wires I'm ending up with. 
 
 
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