December 22, 2005 - Fwd Fuse Lower Longeron

The next step was to fashion and install the lower longerons, which are made out of 1/8" x 1" x 1 1/4" angle stock.  First I sawed the two longerons to length using my modeler saw.  I can't believe how fast it goes through aluminum and what a nice, straight cut it makes.  . 
Then I had to trim the trailing ends as marked here.  I couldn't use the modeler saw here so I had to break out the hacksaw. 
The cutting is done and the longeron is ready for a little file action.  
With the longeron cut and trimmed, it needs a little twisting. 

The next step is to clamp the lower longeron to the firewall steel bracket and match-drill them.  Since this is a step where you simply can't afford to make a mistake, I decided to wait until the next day -- I have the day off -- and do it when I'm rested and fresh. 

 
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