November 19, 2006 - Riveting the Bottom Skin |
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Bruce was coming over in the evening to help rivet the bottom skins. I
had to finish some things up to get ready for that. The first
thing was to determine the fuel tanks were leak free once and for all. I
didn't feel confident about my earlier attempts. First I took the tanks off the wing. Then I set up the manometer. I used red food coloring in the water this time. Looks like I'm giving the tank a blood transfusion, doesn't it? |
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The 3/8 inner diameter clear plastic tube attaches to the fuel vent port. The fuel
feed port is closed using a fitting that came with the test kit.
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The test kit also came with a air valve that screws into the fuel drain
port. I pumped air into the tanks, then sprayed soapy water along
every rivet and seam. No leaks. I had a little leak where
the plastic tube attached to the vent outlet but that won't be a problem when the real
fitting is attached.
For fuel tank leak testing, I'd recommend Van's test kit and the manometer technique. |
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I put the tanks back on and clecoed on the right wing inboard bottom
skin. I read the instructions carefully on the riveting sequence
for the bottom skins. I also reviewed Dan C's page.
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Bruce came over and we got to work. We started with the inboard most rivets and worked from the rear spar to the front spar. I pretty much followed the instructions to the letter. I bucked. I had to do it on my knees, and most of the time had to do it by "feel", as opposed to being able to see the bucking bar visually. | ||||||
The Riveters. | ||||||
Checking out the shop heads. Most of the time I had to use a mirror. | ||||||
On some rivets I had to be the contortionist.
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Bruce's wife Ellen came down and couldn't stop laughing at us. | ||||||
See what I mean?
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It was pretty slow going at first, so we only got the first two and a half ribs done. Oh well, it's a start. | ||||||