February 6, 2015 - Drill Bolt Holes in Spar Ladders

Now it is time to drill the actual bolt holes through the maple plugs.  Again, I use the drilling fixture, clamped to the spar ladder.  I use the 1/4" bit for the inboard cabane strut bolt holes, and the #12 bit for the outboard interplane strut and wingtip skid holes.
   
The drill fixture ensures the drill is perpendicular to the work.
   
The drill fixture also ensures the spar bolt holes are directly centered in the maple plug.   These are the inboard 1/4" holes for the cabane struts.
   
 
   
And these are the outboard #12 (or 3/16") holes for the interplane struts.
   
   
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