April 1, 2005 - Left Elevator

Curling the leading edge of the right elevator had been such an unpleasant task that I postponed doing the left.  The elevator skins are thicker than the rudder skin and curling them is just a bear.  While I  wait for the fuselage kit to arrive, I'm going back to the empennage and finish the things left undone.  Starting with the dreaded left elevator leading edge.

Last time I used wood dowel.  I decided to try 1" PVC pipe.  First I bent the edge tip of the side that ends up on top using my nifty edge-roller tool.  Then I taped the pipe to the skin using lots of duct tape. 

After curling. 
The way I curled the PVC pipe -- and skin -- was by attaching a vise clamp to the PVC pipe and twisting that.  You can see the vise clamp on the left.  It's not easy, and not a lot of fun.  I just worked through it, doing the best I could. 
OK, the bottom and top skins are curled as tight as I can get them. 
With Lynnette's help and more duct tape, I was able to cleco the leading edge skins together. 
Next step was to drill the holes to #30.  After deburring, I pop-riveted them, which was easy and fun. 
Overall, the left elevator leading edge came out better than the right.  That made me happy, but I was even more happy just to be finished with it. 
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