May 3, 2006 - Liquid Cooling System

My Kitfox has a Rotax 582 engine.  The 582 is liquid cooled which means it has a radiator, fill tank, overflow tank and it all has to be connected.  Intially, I thought I could just run 1" radiator hose but I soon realized that wouldn't work because a lot of sharp bends are required.  After a bunch of research, looking at other Kitfoxes and in Rotax catalogs, I think I have the answer.  I bought some aluminum tube, 90 degree elbows and 1" hose. 

The radiator is mounted on the belly.  I ran aluminum tube from the radiator to the firewall.

At the firewall, a 90 degree elbow routes the flow vertical. 
The coolant inlet port on the right side of the engine was facing forward.  But I was able to take it off, turn it upside down, so that the port faces aft.  Then I put another 90 degree elbow on.  An aluminum tube will connect this elbow with the bottom elbow. 
On the left side, I used four elbows to run the flow from the outlet port to the fill tank. 
The left side of the radiator.  Again, I used aluminum tube to run the flow to the firewall.  I'm going to run another aluminum tube up the inside bottom of the firewall, then to the fill tank.  I ran out of aluminum tube, so I'm on hold until I can get some more.  Still, I feel pretty confident that I have solved the coolant pluming issue. 
 
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