January 16, 2008 - Cowl Support Strip, Riveting Top Skin

 Because I want my cowl to go one and off easily, I splurged and bought a full set of Camlocs.  That means I have to make supporting strips for them.  Which means I had to come up with some 2" wide .050 thick aluminum strips.  I quickly found out I would have to buy a sheet and cut the strips myself.  Spruce only sells 4x4 sheets which was way more than I needed, plus would have been unwieldy to cut.   Someone on the VAF forum mentioned that AirParts Inc sold 1' by 4' sheets so I ordered from them for the first time.  Here's the sheet. 
 
I started with the right side of the firewall.  I cut a 2" strip with the band saw, then match-drilled it to the firewall flange. 
 
 Next I countersunk each hole, as the firewall flange is dimpled. 
 
The strip fits much better after countersinking.
 
 Lynnette and I did some more riveting on the forward top skin.   We riveted the top rib and stringers, then the left side.  I bucked by leaning through the right side.
 
 Then I clecoed the right side back down.  I'm going to have to get in the fuse to buck the remaining rivets. 
 
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