August 4, 2007 - ELT, Aileron boots |
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I screwed the ELT base and strap into the mounting bracket. | ||||||
Then I strapped the ELT in. I still have to run the RJ-45 wire
from the ELT to the remote switch on the panel as well as mount the
antenna somewhere and run the cable to it.
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I met Chad Jensen at the Oshkosh RV barbecue. When I got back, I
was looking at his web log, and saw where he had installed the aileron
boots. I had ordered some myself from FlightLine Interiors when I
had my seats upholstered. I figured I might as well install mine
now. First item of business was to make the aluminum donuts per a
drawing they supplied. The outside was easy. I cut out the
inside by drilling #30 holes all the way around, then cutting between
them with a Dremel cutting disk, then using the Dremel nibbler to smooth
the edge. No big deal. Probably an easier way to do it, but
I couldn't think of one. I used .016 sheet for one donut and .025
for the other. Why the difference. Because that's what I had
in my aluminum stock pile.
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First I drilled four holes in the donut per the drawing. Then I match-drilled the fuse side. Then, yes, you guessed it: more nutplates. | ||||||
From the inside after the nutplates were riveted. The fabric "bootie" gets glued to the inside of the donut, which screws to the fuse. The fabric has a hole through which the aileron control rod passes. The "bootie"s purpose is to prevent drafty air from coming into the cabin. | ||||||