February 15, 2009 - Taxi!

Product day today.  It was very sunny which took most of the sting out of the 40 degree temp.  I stopped at AutoZone and picked up a 13/16" socket.

I brought the cowl pieces out to the airport.  I "painted" a mixture of epoxy and acetone on the inside of the bottom cowl, to prevent oil from soaking into the fiberglass. 

 
I installed the pesky floor rib connectors in.  The trimming worked well -- the control column moves without hitting the connectors now. 
 
I finally riveted my spinner gap covers to the mount bulkhead.  I was just able to get the hand squeezer in there.  
 

I removed the forward top plugs with the new socket – which was perfect for the job – then checked the gap with a little gauge I also bought at AutoZone (aviation section).  Opened them just slightly.  I'll need a 3/8” extender to get the rear top plugs.  It’s obvious now why the side baffles have those holes. 

I ushed the RV outside.  I put another five gallons into the right tank.  I disconnected the fuel line at the carb and turned the fuel pump on.  No flow.  What's going on?  I took a look at the fuel selector and realized I had the had the knob backwards!  It was pointing to off, not right tank.  I need to paint the pointer end of it green or something.  I turned that around and voila, nice fuel flow.  It took 5 minutes 5 seconds to drain two gallons.  That’s a flow rate of 24 gallons per hour.   O360 flow rate at max power is 15 gph.  Bingelas recommends 125% which would be 18.75 gph.  So I’m good with fuel flow from the right tank.

 

I pre-heated the engine a little.  The engine started right up this time. I decided to taxi and break-in the brakes per the instructions.  The RV taxied readily at 1100 rpm as soon as I came off the brakes.  I made the first 90 degree easily.  Then I taxied out onto the main runway.  It sounded funny saying “Essex Skypark, RV18LC backtaxi 34,Essex.  I'm so used to saying 9117L.  I ran about 1300 rpm while riding the brakes holding 10mph (on the gps).  I turned around 180 degrees at the runway end, then taxied back . 

 

The airplane handles very well on the ground.  The brakes work very well also.

 

At the mid-field turn off, I ran the engine up to 1800rpm.  I turned off the Mag and the rpm’s held firm.  Maybe 10rpm drop.  All right!  Capping off the primer outlit did the trick.  I shut down the EI and the rpm’s held firm on the Mag.  Carb heat didn’t do anything that I could tell.  I dropped back down to 1100 rpm. 

 

I turned on the alternator.  The Alt Fld breaker stayed in and the Dynon showed 23 Amps charging – in the green.  It seemed to be charging OK.  I taxied back to the hangar and shut down by pulling the mixture.  Shut right down.  No leaks noted.  I was very pleased:  getting the fuel flow, EI and Alternator issues resolved was nice.   

 

I wanted to calibrate the Dynon for fuel capacity, but the instructions said to raise the tail for the test.  I made a half-hearted attempt and discovered the tail weighs a ton -- and, there isn't a good place to get a hold of it.  I could see no way to do that by myself without throwing out my back which I most decidedly do not want to do, so I postponed the Dynon fuel capacity calibration. 

 

 
So what's left?  There is nothing on the airplane that isn't working.  I still have to test the pitot/static system and transponder, and calibrate the Dynon fuel capacity.   I have to rivet on the top skin and adjust the canopy fit.   Then there are a bunch of little miscellaneous things.  I'm shooting for inspection in 4 weeks. 
 
It was such a nice warm, sunny day that I swept out the hangar.  I'm very lucky my hangar faces the sun.  The hangars facing the other way are always cold. 
 
The bottom cowl ready to go.
 
And the top.  You can see all the RV parts that will go in once the airplane has passed inspection. 
 
Even when covered with dust, the polished aluminum still shines!
 
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